Lion Battery provides custom battery pack design and manufacturing for defence electronics and rugged electronic equipment. Battery packs can be designed around the equipment’s required voltage, capacity, current, dimensions, weight, BMS, connectors and communication requirements.

Typical applications include portable communication equipment, surveillance systems, electronic monitoring equipment, field electronics, rugged portable equipment, UAV systems, robotics and research equipment.

Custom Battery Packs for Defence Electronics

Defence electronic equipment often has strict requirements for compact packaging, operating time, current delivery, weight, mechanical integration and battery monitoring.

Lion Battery can develop battery packs according to the equipment specification rather than using a standard battery size.

Customization Options

These capabilities are consistent with Lion Battery’s published defence battery and custom-pack offerings.

Applications

Custom battery packs can be developed for suitable:

Portable Communication Equipment

Battery packs for portable electronic and communication equipment where defined voltage, runtime, connector and enclosure requirements need to be integrated into the design.

Surveillance & Monitoring Equipment

Custom packs for portable surveillance, monitoring and electronic equipment with application-specific power requirements.

Rugged Electronic Equipment

Battery packs can be designed around the available space and mechanical mounting requirements of rugged electronic systems.

UAV & Drone Electronics

Battery requirements can be designed around voltage, capacity, discharge current, flight/endurance requirements, weight and dimensions.

Defence Robotics

Battery packs can be developed for suitable UGVs, surveillance robots, autonomous platforms and other robotic systems, with requirements such as peak current, runtime, BMS and communication considered during design.

Battery Chemistry Selection

NMC / Lithium-ion

NMC-based packs can be considered where compact size, energy density and power capability are important.

LiFePO₄ (LFP)

LFP can be considered where its cycle performance, thermal characteristics and operating requirements are suitable for the application.

The appropriate chemistry should be selected based on the actual equipment specifications rather than assuming one chemistry is suitable for every defence electronics application.

Smart BMS for Defence Electronics

A suitable BMS can be integrated into the battery pack.

Possible functions include:

• Cell voltage monitoring
• Cell balancing
• Overcharge protection
• Over-discharge protection
• Overcurrent protection
• Short-circuit protection
• Temperature monitoring
• Battery status monitoring
• CAN communication
• RS485 communication
• UART communication
• Bluetooth monitoring, where appropriate

The BMS and communication interface should be selected according to the equipment’s electrical and communication requirements.

Compact & Custom Battery Design

For electronic equipment with limited internal space, the battery can be designed around the available dimensions.

You can provide:

Length × Width × Height

For example:

200 × 100 × 50 mm maximum

Other mechanical requirements can include:

• Mounting holes
• Brackets
• Cable exit position
• Connector location
• Battery housing
• Service access
• Labels
• Custom wiring harness

Lion Battery’s custom battery design service supports development around voltage, capacity, power, size, weight and safety requirements.

Battery Testing & Validation

Before production, suitable battery packs can undergo testing such as:

• Voltage testing
• Capacity testing
• Charge testing
• Discharge testing
• Internal resistance measurement
• Cell-group voltage checking
• BMS functional testing
• Communication testing
• Connector inspection
• Mechanical inspection

Lion Battery describes a prototype-to-production workflow covering requirement analysis, design, cell selection, BMS selection, prototype development, electrical testing, validation and production.

Prototype to Production

For OEM and electronics developers, the development process can follow:

Requirement Analysis
↓
Battery Configuration Design
↓
Cell Selection & Matching
↓
BMS Selection
↓
Prototype Battery Pack
↓
Electrical & Functional Testing
↓
Design Validation
↓
Production

Prototype and production quantities can be discussed according to the project requirements.

Information Required for a Defence Electronics Battery Pack

For a quotation or technical evaluation, provide:

1. Equipment name/application
2. Required voltage
3. Required capacity
4. Continuous current
5. Peak current
6. Required operating time
7. Maximum battery dimensions
8. Maximum battery weight
9. Preferred chemistry
10. Charger specification
11. Connector type
12. BMS requirement
13. CAN/RS485/UART requirement
14. Operating temperature
15. Enclosure requirements
16. Prototype quantity
17. Expected production quantity

If you do not know the battery specifications, provide the equipment power consumption, operating voltage, required runtime and available battery space. The battery configuration can then be evaluated from those requirements.

Custom Defence Electronics Battery Pack Manufacturer in Gujarat

Lion Battery manufactures custom lithium battery packs in Umargam, Valsad, Gujarat, supporting custom battery development for defence-related electronics, UAVs, robotics, industrial equipment and other specialized applications.

Phone / WhatsApp: +91-9724991737
Email: info@lionbattery.in
Location: Umargam, Valsad, Gujarat, India

Contact Lion Battery