Spot Welding Training

Professional Spot Welding Training for Lithium Battery Pack Manufacturing

Lion Battery offers a comprehensive Spot Welding Training program designed for students, technicians, engineers, EV professionals, entrepreneurs, and battery manufacturers who want to master the skills required for lithium battery pack assembly. This course provides 100% practical, hands-on training using professional spot welding machines and real Lithium-ion (NMC) and LiFePO₄ (LFP) battery cells.

Participants learn industry-standard welding techniques, battery pack assembly, Smart BMS installation, quality inspection, and safety practices used in EV battery manufacturing and energy storage industries.

Whether you want to start your own battery manufacturing business, work in the EV sector, or improve your technical skills, this course provides practical knowledge that can be applied immediately.

Course Highlights

100% Practical Hands-on Training
Live Spot Welding Practice
Lithium-ion & LiFePO₄ Battery Pack Assembly
Professional Spot Welding Machine Operation
Battery Cell Matching
Smart BMS Installation
Battery Pack Testing
Quality Inspection
Safety Procedures
Business Startup Guidance
Industry-Experienced Trainers
Certificate of Completion*
Technical Support After Training

What You Will Learn

Module 1 – Lithium Battery Basics

Introduction to Lithium Battery Technology
Lithium-ion (NMC) Batteries
LiFePO₄ (LFP) Batteries
Cell Types (18650, 21700, 26650, 32700 & Prismatic)
Battery Voltage & Capacity Calculations
Series & Parallel Connections

Module 2 – Spot Welding Fundamentals

Introduction to Spot Welding
Types of Spot Welding Machines
Spot Welding Machine Components
Welding Parameters
Pulse Time & Current Adjustment
Electrode Types & Maintenance
Nickel Strip Selection

Module 3 – Practical Spot Welding

Cell Preparation
Battery Cell Positioning
Nickel Strip Welding
Busbar Welding
Weld Strength Testing
Single Pulse & Double Pulse Welding
Preventing Cell Damage
Common Welding Mistakes & Solutions

Module 4 – Battery Pack Assembly

Cell Matching & Sorting
Cell Holder Installation
Spot Welding Sequence
Wiring Harness Installation
Connector Assembly
Smart BMS Installation
Heat Shrink Finishing

Module 5 – Battery Testing

Voltage Testing
Capacity Testing
Internal Resistance (IR) Testing
Charge & Discharge Testing
Weld Quality Inspection
Final Battery Pack Inspection

Module 6 – Safety & Maintenance

Battery Safety Procedures
Spot Welding Safety
Fire Prevention
PPE Usage
Machine Maintenance
Workshop Safety

Practical Training Includes

Spot Welding Machine Setup
Nickel Strip Welding
Battery Pack Assembly
Smart BMS Installation
Battery Testing
Battery Pack Inspection
Live Practical Projects

Equipment Used During Training

Battery Spot Welding Machine
Lithium-ion Cells
LiFePO₄ Cells
Smart BMS
Battery Capacity Tester
Internal Resistance (IR) Meter
Digital Multimeter
Power Supply
Battery Chargers
Professional Hand Tools

Applications Covered

Electric Bikes (E-Bikes)
Electric Scooters
Electric Motorcycles
Electric Cars
Solar Battery Packs
UPS Battery Packs
Portable Power Stations
Drones & UAVs
Robotics
Industrial Battery Packs

Who Should Join?

Students
Electronics Engineers
Electrical Engineers
EV Technicians
Battery Repair Technicians
Entrepreneurs
Workshop Owners
Production Technicians
OEM Manufacturing Staff
Anyone Interested in Battery Manufacturing

Why Choose Lion Battery?

Experienced Industry Trainers
Modern Training Lab
100% Practical Learning
Live Manufacturing Projects
Small Batch Training
Industry-Oriented Curriculum
Business Setup Guidance
Technical Support After Training
Real Manufacturing Experience

Career Opportunities

After completing this course, you can work as:

Spot Welding Technician
Battery Pack Assembly Technician
Battery Manufacturing Technician
EV Battery Technician
Battery Repair Technician
Production Engineer
Quality Control Technician
Battery Workshop Owner
Battery Manufacturing Entrepreneur

Contact Us

Lion Battery

📞 Phone / WhatsApp: +91-9724991737

📧 Email: info@lionbattery.in

🌐 Website: https://lionbattery.in