Solar Battery Pack Manufacturer | LiFePO₄ Lithium Solar Batteries

Lion Battery manufactures and supplies custom solar battery packs for residential, commercial and industrial solar-energy applications. Our solar batteries are available in LiFePO₄ (LFP), lithium-ion and custom configurations for solar inverters, off-grid systems, UPS, home energy storage and ESS applications.

Solar Battery Pack Applications

Solar battery packs can be used for:

• Home Solar Backup
• Off-Grid Solar Systems
• Solar Inverter Systems
• Home Energy Storage
• Commercial Solar
• Industrial Solar
• UPS Backup
• Telecom Backup
• Solar Street Lighting
• Energy Storage Systems (ESS)

LiFePO₄ Solar Battery Pack

LiFePO₄ (LFP) is widely used for stationary energy storage because of its cycle-life potential and thermal characteristics.

Common configurations include:

• 12.8V LiFePO₄
• 25.6V LiFePO₄
• 48V-class LiFePO₄
• 51.2V LiFePO₄
• Custom voltage and capacity

The appropriate battery should be selected according to the solar inverter and system requirements.

51.2V 100Ah Solar Battery Pack

One popular ESS configuration is:

51.2V 100Ah LiFePO₄

Nominal energy:

51.2V × 100Ah = 5,120Wh

5.12kWh nominal energy

This configuration can be suitable for compatible solar inverters, backup systems and energy-storage applications.

Actual usable energy depends on the BMS settings, depth of discharge, temperature and operating conditions.

Custom Solar Battery Pack

Lion Battery can customize the battery according to:

Solar Battery with BMS

A properly designed lithium solar battery requires a suitable Battery Management System (BMS).

The BMS can provide functions such as:

• Overcharge protection
• Over-discharge protection
• Overcurrent protection
• Short-circuit protection
• Temperature monitoring
• Cell voltage monitoring
• Cell balancing
• Battery status monitoring

For inverter-connected ESS systems, CAN or RS485 communication may be required. The BMS communication protocol must match the inverter.

Rack-Mounted Solar Battery

Rack-mounted solar batteries are suitable for larger energy-storage systems.

Applications include:

• Solar ESS
• Commercial backup
• Industrial backup
• UPS
• Telecom
• Server and IT backup

Multiple battery modules may be connected according to the manufacturer’s system specifications.

Wall-Mounted Solar Battery

Wall-mounted batteries offer a compact solution for residential and small commercial applications.

Suitable for:

• Home Solar
• Inverter Backup
• Off-Grid Systems
• Home Energy Storage
• Small Commercial Solar

How to Select a Solar Battery Pack

1. Check the Inverter Voltage

Confirm whether the inverter requires:

• 12V
• 24V
• 48V / 51.2V
• High-voltage battery

2. Calculate Energy Requirement

A simple starting calculation is:

Required Energy = Load × Backup Time

For example:

1,000W × 5 hours = 5,000Wh

A practical battery should then be selected with allowance for inverter losses, operating limits and the desired reserve.

3. Check Maximum Current

The battery must be capable of supplying the inverter’s required continuous and peak current.

4. Check Communication

For smart hybrid inverters, verify whether CAN, RS485 or another communication protocol is required.

5. Select Installation Type

Choose:

• Wall-mounted
• Rack-mounted
• Floor-standing
• Custom cabinet

Solar Battery Pack Manufacturing Process

Requirement Analysis
↓
Cell Selection
↓
Cell Testing
↓
Cell Matching
↓
Pack Configuration
↓
BMS Installation
↓
Insulation & Enclosure Assembly
↓
Charge/Discharge Testing
↓
Final Quality Inspection

Solar Battery Pack Testing

Before dispatch, appropriate tests can include:

• Pack voltage
• Cell-group voltage
• Internal resistance
• Capacity
• Charging performance
• Discharge performance
• BMS protection
• Temperature monitoring
• Communication, where applicable
• Physical and insulation inspection

Solar Battery Pack Manufacturer in Gujarat

Lion Battery manufactures custom lithium battery packs from Umargam, Valsad, Gujarat, serving customers across Gujarat and India.

We provide solutions for:

• Ahmedabad
• Gandhinagar
• Vadodara
• Surat
• Vapi
• Valsad
• Bharuch
• Ankleshwar
• Rajkot
• Bhavnagar
• Mehsana
• Anand
• Other Gujarat locations

Why Choose Lion Battery?

• Custom Solar Battery Packs
• LiFePO₄ Battery Packs
• Lithium-Ion Battery Packs
• 51.2V 100Ah ESS Batteries
• Rack-Mounted Batteries
• Wall-Mounted Batteries
• Smart BMS
• CAN / RS485 Options
• Cell Matching
• Battery Testing
• Custom Battery Pack Design
• OEM Manufacturing
• Private Label Battery Manufacturing

Request a Solar Battery Quote

Send us:

1. Solar Inverter Model
2. Battery Voltage
3. Required Capacity (Ah/kWh)
4. Load in Watts
5. Required Backup Time
6. Maximum Current
7. Battery Dimensions
8. Quantity

If you are unsure about the battery specification, send a photo of your inverter label and existing battery and we can help determine the required battery configuration.

Contact Lion Battery

📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
📍 Manufacturing: Umargam, Valsad, Gujarat
🌐 Website: lionbattery.in