Electric Vehicle Battery
Electric Vehicle Battery
Electric Vehicle Battery Manufacturer | Custom Lithium Battery Packs for EVs
Lion Battery is an Electric Vehicle Battery Manufacturer specializing in custom lithium battery packs for electric cars, scooters, motorcycles, three-wheelers, utility vehicles, and other electric mobility applications.
We manufacture NMC and LiFePO₄ (LFP) battery packs with custom voltage, capacity, discharge current, dimensions, BMS, communication, enclosure, and connector configurations.
Electric Vehicle Battery Solutions
- Electric Car Battery
- Electric Scooter Battery
- Electric Motorcycle Battery
- Electric Three-Wheeler Battery
- Electric Rickshaw Battery
- Electric Utility Vehicle Battery
- E-Bike Battery
- Golf Cart Battery
- Low-Speed EV Battery
- Custom EV Battery Pack
- High-Voltage EV Battery Pack
Technical Specifications
| Specification | Details |
|---|---|
| Battery Chemistry | NMC / LiFePO₄ (LFP) |
| Voltage | 24V, 36V, 48V, 60V, 72V & Custom |
| High-Voltage Packs | Custom EV Applications |
| Capacity | 10Ah–1000Ah+ |
| Cell Types | 18650, 21700, Prismatic & Pouch |
| BMS | Standard / Smart BMS |
| Communication | CAN, RS485, UART – Model Dependent |
| Discharge Current | Application Dependent |
| Enclosure | Aluminium, Steel, ABS & Custom |
| Cooling | Natural / Forced Air / Custom |
| Mounting | Custom Vehicle Integration |
NMC vs LiFePO₄ for EVs
| Feature | NMC | LiFePO₄ |
|---|---|---|
| Energy Density | Higher | Lower |
| Weight | Generally Lower | Generally Higher |
| Cycle Life | Good | Generally Higher |
| Thermal Stability | Good with proper design | Excellent |
| Best Suited For | Weight-sensitive EVs | Long-life & frequent-cycle applications |
The appropriate chemistry depends on vehicle range, weight, power requirements, cost, operating conditions, and desired service life.
Key Features
- High Energy Density Options
- Custom Voltage & Capacity
- High Discharge Capability
- Smart BMS Integration
- CAN Communication
- Cell Voltage Monitoring
- Temperature Monitoring
- Cell Balancing
- Overcharge Protection
- Over-Discharge Protection
- Overcurrent Protection
- Short-Circuit Protection
- Custom Battery Enclosures
- OEM Branding
EV Battery Applications
Our custom EV batteries can be designed for:
Electric Cars
High-voltage battery systems designed around vehicle power, range, packaging, and thermal requirements.
Electric Scooters
Compact 36V, 48V, 60V and custom lithium battery packs.
Electric Motorcycles
Higher-power battery packs with appropriate BMS current ratings and thermal management.
Electric Three-Wheelers
High-capacity batteries designed for commercial and passenger three-wheelers.
Utility Vehicles
Custom battery solutions for electric carts, utility vehicles, and industrial mobility platforms.
Custom EV Battery Manufacturing
We can customize:
- Battery Voltage
- Battery Capacity
- Energy Capacity (kWh)
- Cell Chemistry
- Cell Configuration
- Maximum Discharge Current
- BMS Current Rating
- CAN Communication
- RS485 / UART
- Battery Dimensions
- Enclosure
- Mounting Brackets
- Connectors
- Charging Interface
- Cable Harness
- Thermal Management
- Branding & Labels
EV Battery Manufacturing Process
- Vehicle Requirement Analysis
- Motor & Controller Evaluation
- Energy and Power Calculation
- Cell Selection
- Cell Matching
- Battery Pack Design
- BMS Selection
- Mechanical & Electrical Assembly
- BMS Installation
- Capacity & Performance Testing
- Safety & Quality Inspection
- Final Pack Integration
How to Calculate EV Battery Capacity
Battery energy can be estimated using:
Battery Energy (Wh) = Voltage (V) × Capacity (Ah)
For example:
48V × 30Ah = 1,440Wh = 1.44kWh
Actual vehicle range depends on motor efficiency, vehicle weight, speed, terrain, temperature, driving conditions, and other factors.
Why Choose Lion Battery?
- Custom EV Battery Manufacturing
- NMC & LiFePO₄ Battery Solutions
- Custom Battery Pack Design
- Smart BMS Integration
- Cell Matching
- Battery Testing
- OEM & ODM Manufacturing
- Prototype Development
- Custom Enclosures
- Engineering Support
- Bulk Production
Frequently Asked Questions
What type of battery is used in electric vehicles?
Modern EVs commonly use rechargeable lithium-ion batteries, including NMC and LiFePO₄ (LFP) chemistries.
Can you manufacture a custom EV battery?
Yes. We manufacture custom EV battery packs according to required voltage, kWh capacity, dimensions, current, BMS, communication, and vehicle integration requirements.
Which is better for EVs, NMC or LFP?
There is no universal winner. NMC generally provides higher energy density, while LFP generally offers longer cycle life and excellent thermal stability.
Can you make a 48V, 60V or 72V EV battery?
Yes. We manufacture custom battery packs in 48V, 60V, 72V and other voltage configurations, subject to the application requirements.
Do EV batteries include a BMS?
A properly engineered lithium EV battery pack normally incorporates a suitable BMS to monitor and protect the battery cells and manage pack operation.
Contact Us
Lion Battery
📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
🌐 Website: lionbattery.in