Electric Cycle Battery

Electric Cycle Battery

Electric Cycle Battery Manufacturer | Custom Lithium Battery Packs for E-Bikes

Lion Battery manufactures Electric Cycle Batteries (E-Bike Batteries) using high-quality Lithium-ion (NMC) and LiFePO₄ (LFP) cells. We provide custom battery packs for electric bicycles based on required voltage, capacity, range, dimensions, discharge current, BMS, and mounting design.

Our electric cycle batteries are suitable for OEM manufacturers, e-bike brands, replacement battery applications, and custom electric bicycle projects.


Electric Cycle Battery Options

Battery VoltageTypical Application
24VLow-power electric cycles
36VStandard e-bikes
48VHigh-performance e-bikes
52VPerformance electric cycles
60V+Custom high-power applications

Technical Specifications

SpecificationDetails
Battery ChemistryLithium-ion (NMC), LiFePO₄
Nominal Voltage24V, 36V, 48V, 52V & Custom
Capacity5Ah–100Ah+
Cell Types18650, 21700, Prismatic
BMSStandard or Smart BMS
Discharge CurrentApplication Dependent
ChargingDedicated Lithium Battery Charger
CommunicationCAN, RS485, Bluetooth – Model Dependent
EnclosureABS, Aluminium or Custom
MountingFrame, Rear Rack, Downtube & Custom

Popular Electric Cycle Battery Configurations

36V Electric Cycle Battery

Common configurations include:

  • 36V 10Ah
  • 36V 12Ah
  • 36V 15Ah
  • 36V 20Ah

48V Electric Cycle Battery

Popular options include:

  • 48V 10Ah
  • 48V 15Ah
  • 48V 20Ah
  • 48V 25Ah
  • 48V 30Ah

Custom capacity and dimensions are available according to the motor and controller requirements.


Key Features

  • High Energy Density
  • Lightweight Battery Design
  • Rechargeable Lithium Cells
  • Integrated BMS
  • Overcharge Protection
  • Over-Discharge Protection
  • Overcurrent Protection
  • Short-Circuit Protection
  • Cell Balancing
  • Custom Enclosure Options
  • Custom Connectors
  • OEM Branding Available

How to Select an Electric Cycle Battery

Before purchasing an e-bike battery, check:

1. Voltage

Battery voltage must match the motor controller and electrical system.

2. Capacity

Higher Ah generally means more stored energy and potentially longer riding range, assuming other factors remain comparable.

3. Discharge Current

The battery and BMS should be capable of supplying the controller’s required current.

4. Battery Size

Measure the available battery compartment or mounting location before ordering a custom pack.

5. Battery Chemistry

NMC: Higher energy density and lighter weight.

LiFePO₄: Excellent thermal stability and long cycle life, but typically heavier for the same energy.


Electric Cycle Battery Applications

Our batteries are suitable for:

  • Electric Cycles
  • E-Bikes
  • Electric Mountain Bikes
  • Folding Electric Bicycles
  • Delivery E-Bikes
  • Cargo E-Bikes
  • Commuter E-Bikes
  • High-Power Electric Cycles
  • Custom Electric Bicycle Projects

Custom Electric Cycle Battery Manufacturing

We can customize:

  • Voltage
  • Ah Capacity
  • Cell Configuration
  • Battery Dimensions
  • BMS Current Rating
  • Connector Type
  • Charging Port
  • Battery Enclosure
  • Mounting Bracket
  • Wiring Harness
  • Branding & Label
  • Communication Interface

Manufacturing Process

  1. Requirement Analysis
  2. Motor & Controller Compatibility Check
  3. Cell Selection
  4. Cell Matching
  5. Battery Pack Design
  6. Spot Welding & Assembly
  7. BMS Installation
  8. Charging & Discharge Testing
  9. Capacity Testing
  10. Final Quality Inspection

Why Choose Lion Battery?

  • Custom Electric Cycle Battery Manufacturing
  • 18650 & 21700 Battery Packs
  • NMC & LiFePO₄ Options
  • Smart BMS Integration
  • Custom Battery Enclosures
  • OEM & ODM Manufacturing
  • Prototype Development
  • Cell Matching & Testing
  • Battery Pack Assembly
  • Bulk Manufacturing

Frequently Asked Questions

Which battery is best for an electric cycle?

For many e-bike applications, Lithium-ion NMC batteries are preferred when low weight and high energy density are important. LiFePO₄ can be a good choice when long cycle life and thermal stability are priorities.

How long does an electric cycle battery last?

Battery life depends on cell chemistry, usage, charging conditions, temperature, depth of discharge, and battery quality. Proper charging and avoiding extreme operating conditions can help extend service life.

Can you make a custom electric cycle battery?

Yes. We manufacture custom battery packs according to the required voltage, capacity, dimensions, BMS current, connectors, and mounting arrangement.

Can I use a higher Ah battery?

A higher-capacity battery can provide more stored energy, but it must fit physically and be compatible with the charging system, controller, BMS, and electrical design.

Do you manufacture replacement e-bike batteries?

Yes. Custom replacement batteries can be developed after checking the original battery’s voltage, capacity, dimensions, connector, and mounting arrangement.


Contact Us

Lion Battery

📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
🌐 Website: lionbattery.in

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