Battery Services
Battery Services
Battery Services | Lithium Battery Repair, Testing, Refurbishment & Custom Pack Manufacturing
Lion Battery provides a wide range of Battery Services for lithium-ion, NMC, and LiFePO₄ battery systems. Our services cover battery pack design, cell matching, battery testing, cell replacement, refurbishment, BMS installation, battery repair, and custom battery pack assembly.
We support customers across EV, e-bike, solar, ESS, UPS, drone, robotics, telecom, industrial, and custom battery applications.
Our Battery Services
| Battery Service | Applications |
|---|---|
| Custom Battery Pack Design | EV, Industrial, Robotics |
| Battery Pack Assembly | OEM & Custom Projects |
| Battery Cell Matching | 18650, 21700, LFP |
| Battery Cell Replacement | Lithium Battery Repair |
| Battery Refurbishment | EV, E-Bike, Solar, UPS |
| Lithium Battery Repair | Various Battery Packs |
| Battery Capacity Testing | Cell & Pack Testing |
| Internal Resistance Testing | Cell Health Testing |
| BMS Installation | Lithium Battery Packs |
| BMS Replacement | Battery Repair |
| Active Balancing | Multi-Series Battery Packs |
| Battery Pack Rebuilding | Old / Damaged Packs |
| Battery Charging Testing | Battery Quality Testing |
| Custom Battery Manufacturing | OEM / ODM |
| Battery Pack Inspection | Troubleshooting & QC |
1. Custom Battery Pack Design
We design custom lithium battery packs according to your electrical and mechanical requirements.
Customization includes:
- Voltage
- Capacity
- Energy (kWh)
- Cell Chemistry
- Cell Configuration
- Discharge Current
- BMS Rating
- Dimensions
- Connectors
- Enclosure
- Mounting System
- Communication
- Charging Interface
Learn more: Custom Battery Pack Design Services
2. Battery Pack Assembly
Our Battery Pack Assembly Services are suitable for businesses that require professional lithium battery pack assembly.
Services include:
- Cell Selection
- Cell Matching
- Pack Configuration
- Electrical Connections
- BMS Installation
- Wiring
- Insulation
- Connector Installation
- Enclosure Assembly
- Final Testing
3. Cell Matching Service
We provide 18650, 21700, NMC and LiFePO₄ cell matching.
Cells can be evaluated for:
- Capacity
- Voltage
- Internal Resistance
- Discharge Performance
- Chemistry
- Physical Condition
Matched cells can help improve battery pack consistency and reduce cell-to-cell variation.
4. Battery Cell Replacement
We provide Battery Cell Replacement Services for suitable lithium battery packs.
Our service can include:
- Weak Cell Identification
- Cell Removal
- Replacement Cell Selection
- Cell Matching
- BMS Inspection
- Pack Reassembly
- Charge & Discharge Testing
Suitable for e-bike, EV, solar, UPS, robotics, and industrial battery packs.
5. Battery Refurbishment
Our Battery Refurbishment Service evaluates existing battery packs to determine whether they can be repaired or rebuilt.
Refurbishment may include:
- Cell Testing
- Cell Replacement
- BMS Inspection
- Wiring Replacement
- Connector Replacement
- Cell Matching
- Pack Rebuilding
- Final Testing
6. Lithium Battery Repair
We diagnose and repair suitable lithium battery packs with problems such as:
- Reduced Capacity
- Cell Imbalance
- BMS Faults
- Wiring Problems
- Connector Damage
- Charging Problems
- Abnormal Voltage
- Weak Cell Groups
Every battery should be inspected before repair to determine whether refurbishment is technically appropriate.
7. Battery Capacity Testing
Battery capacity testing helps determine the actual capacity of a battery or individual cell under defined test conditions.
Capacity testing is useful for:
- New Battery Quality Control
- Used Battery Evaluation
- Cell Matching
- Battery Refurbishment
- Battery Repair
- Production Testing
8. Internal Resistance Testing
Internal resistance testing can help identify:
- Weak Cells
- Aged Cells
- Abnormal Cells
- Cell-to-Cell Differences
- Potentially unsuitable cells for pack assembly
This service can be combined with capacity testing for better cell evaluation.
9. BMS Installation & Replacement
We provide BMS installation and replacement for lithium battery packs.
Depending on the application, BMS options may include:
- NMC BMS
- LiFePO₄ BMS
- Smart BMS
- CAN BMS
- RS485 BMS
- Bluetooth BMS
- High-Current BMS
BMS selection depends on the battery’s series count, chemistry, current requirements, temperature monitoring, and communication requirements.
10. Active Balancer Installation
We provide solutions for active cell balancing in multi-series lithium battery packs.
Active balancing can help reduce voltage differences between cells by transferring energy between higher- and lower-voltage cells.
Suitable for:
- EV Batteries
- ESS
- Solar Batteries
- UPS
- High-Capacity Lithium Packs
- Industrial Battery Systems
Battery Services for Different Applications
EV Battery Services
- EV Battery Repair
- EV Battery Testing
- Cell Replacement
- Battery Refurbishment
- BMS Replacement
- Custom EV Battery Manufacturing
E-Bike Battery Services
- E-Bike Battery Repair
- Battery Cell Replacement
- Battery Refurbishment
- Capacity Testing
- BMS Replacement
- Custom E-Bike Battery Packs
Solar & ESS Services
- LiFePO₄ Battery Testing
- ESS Battery Repair
- Battery Refurbishment
- BMS Installation
- Cell Matching
- Custom Energy Storage Batteries
Drone Battery Services
- Lithium Battery Testing
- Cell Matching
- Battery Pack Assembly
- Custom Drone Battery Packs
- Battery Performance Testing
Industrial & Robotics Services
- Custom Battery Pack Design
- High-Capacity Battery Assembly
- BMS Integration
- Cell Matching
- Battery Testing
- Battery Refurbishment
Battery Testing Services
Our battery testing services can include:
| Test | Purpose |
|---|---|
| Voltage Test | Check electrical voltage |
| Capacity Test | Determine actual Ah capacity |
| Internal Resistance Test | Evaluate cell condition |
| Charge Test | Check charging performance |
| Discharge Test | Evaluate discharge performance |
| Cell Balance Test | Identify voltage differences |
| BMS Test | Check protection functions |
| Temperature Test | Monitor operating temperature |
Why Choose Lion Battery?
- Custom Lithium Battery Services
- Battery Pack Assembly
- Battery Repair & Refurbishment
- Cell Matching
- Cell Replacement
- Battery Testing
- BMS Installation
- Active Balancing
- LiFePO₄ & NMC Expertise
- OEM & ODM Battery Manufacturing
- EV & Industrial Battery Solutions
Important Safety Information
Lithium battery repair and refurbishment should be performed using appropriate equipment and procedures.
Do not attempt to repair swollen, leaking, burnt, severely damaged, or otherwise unsafe lithium batteries.
Battery repair suitability should be determined through proper inspection and testing.
Frequently Asked Questions
What battery services does Lion Battery provide?
Lion Battery provides battery testing, cell matching, cell replacement, refurbishment, BMS installation, battery pack assembly, custom battery design, repair, and lithium battery manufacturing services.
Do you repair lithium-ion batteries?
Yes, suitable lithium-ion battery packs can be inspected and repaired depending on their condition and design.
Do you provide LiFePO₄ battery services?
Yes. We provide testing, cell matching, BMS services, refurbishment, repair, and custom LiFePO₄ battery manufacturing.
Can you replace lithium battery cells?
Yes, suitable battery packs can undergo cell replacement after inspection and testing.
Do you provide custom battery pack manufacturing?
Yes. We manufacture custom NMC and LiFePO₄ battery packs according to voltage, capacity, current, dimensions, BMS and application requirements.
Contact Lion Battery
Lion Battery
📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
🌐 Website: lionbattery.in