If you are a startup, EV company, solar company, electronics manufacturer, drone developer, robotics company or industrial OEM looking for a battery pack manufacturer in Gujarat, choosing the right manufacturing partner is important for both product development and long-term production.

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Lion Battery provides custom lithium battery pack design and manufacturing from Umargam, Valsad, Gujarat, supporting startups, OEMs, system integrators and established businesses. Its manufacturing services cover Li-ion/NMC and LiFePO₄ packs, BMS integration, testing, prototypes, OEM/ODM production and private-label battery packs.

Why Startups Need a Custom Battery Manufacturer

For a new product, the battery is often more than a standard off-the-shelf component. The battery may need to fit a particular:

• Voltage
• Capacity
• Current requirement
• Physical space
• Weight limit
• Connector
• Charging system
• BMS
• Communication protocol
• Operating temperature
• Runtime requirement

A manufacturer that can support design → prototype → testing → production can reduce the need to coordinate with multiple suppliers.

Lion Battery specifically offers custom battery development for startups and OEMs, including battery design, prototype development and production.

Custom Battery Pack Manufacturing in Gujarat

Lion Battery manufactures custom battery packs using different lithium battery technologies.

The company lists 18650, 21700 and prismatic-cell configurations along with custom voltage, capacity, BMS and enclosure requirements.

Battery Manufacturing Services for Startups

1. Battery Pack Design

Startups can provide the basic equipment requirements, and the battery can be engineered around the application.

Important design parameters include:

• Nominal voltage
• Maximum voltage
• Required Ah capacity
• Continuous current
• Peak current
• Expected runtime
• Maximum dimensions
• Maximum weight
• Cell chemistry
• Charger
• Connector
• BMS
• Communication requirements

2. Prototype Battery Pack

Before moving to mass production, a startup may require a small number of prototype batteries.

A typical development process is:

Requirement → Battery Design → Prototype → Testing → Customer Approval → Production

Prototype development helps identify issues with:

• Battery dimensions
• Cell configuration
• BMS settings
• Connector location
• Charging
• Discharge performance
• Thermal performance
• Mechanical fit

Lion Battery lists prototype development as part of its custom and OEM battery manufacturing services.

OEM Battery Manufacturing

OEM manufacturing is suitable when the customer already has defined battery specifications.

For example:

OEM provides:
48V / 30Ah / 100A / specific dimensions / specific connector

Manufacturer provides:
Battery pack assembly, BMS integration, testing and production according to the approved specification.

Lion Battery offers OEM manufacturing for applications including EVs, solar, industrial equipment, robotics and other products.

ODM Battery Manufacturing

ODM is useful when the customer knows what the product needs to do but does not have a complete battery design.

For example:

“We need a battery for our electric vehicle that can operate for approximately 100 km and fit inside this enclosure.”

The manufacturer can then assist with:

• Cell selection
• Series/parallel configuration
• Capacity calculation
• BMS selection
• Current requirement
• Pack layout
• Enclosure
• Prototype
• Testing

Lion Battery describes ODM support including cell selection, battery configuration, BMS selection, pack design, enclosure development and prototype manufacturing.

Private Label Battery Manufacturing

Startups and brands can also use private-label battery manufacturing.

Depending on the project, this can include:

• Customer brand name
• Custom label
• Model number
• Battery specifications
• Custom enclosure
• Packaging
• Production quantities

This allows a company to sell a battery product under its own brand without building an entire battery manufacturing operation.

BMS Integration for OEM Battery Packs

The BMS should be selected according to the battery chemistry and application.

Available configurations can include:

• Standard BMS
• Smart BMS
• Bluetooth BMS
• CAN BMS
• RS485 BMS
• UART
• High-current BMS
• Active-balancing BMS

The BMS can provide protection against conditions such as overcharge, over-discharge, overcurrent and short circuit, with temperature monitoring and balancing depending on the selected model.

For EV and ESS products, CAN/RS485 compatibility should be confirmed with the vehicle controller, inverter or other host equipment before selecting the BMS.

Battery Testing for Startups and OEMs

Testing is an important part of battery development.

Depending on the product, testing can include:

Cell Testing

• Cell voltage
• Internal resistance
• Capacity
• Cell matching

Pack Testing

• Total voltage
• Charge testing
• Discharge testing
• Capacity testing
• Current testing
• BMS protection testing
• Temperature monitoring

Final Inspection

• Wiring
• Connector
• Insulation
• Enclosure
• Label
• Dimensions
• Weight

Lion Battery lists cell testing, internal resistance testing, capacity testing, charge/discharge testing, BMS testing and temperature monitoring among its battery testing capabilities.

Battery Packs for Different Industries

EV & E-Mobility

Custom packs for:

• Electric scooters
• E-bikes
• Electric motorcycles
• Electric rickshaws
• Electric cars
• Golf carts
• Utility EVs

Solar & Energy Storage

• Solar battery packs
• Home energy storage
• ESS
• UPS
• Inverter batteries
• Telecom backup
• Industrial backup

Drone & Robotics

• Agriculture drones
• UAVs
• Robotics
• AGVs
• AMRs
• Portable robotic equipment

Industrial & Commercial

• Industrial machines
• Automation equipment
• Medical equipment
• Portable power systems
• Telecom equipment
• Specialized OEM equipment

These application categories align with Lion Battery’s listed custom battery manufacturing capabilities.

What Should a Startup Send to the Battery Manufacturer?

For a faster quotation, provide as much of the following information as possible:

If the startup does not know the exact battery configuration, the application, motor/controller rating, required runtime and available battery space can be used as the starting point for battery design.

Prototype to Mass Production

A good OEM battery-development workflow should be structured:

Stage 1 — Requirement

Understand the equipment and electrical requirements.

Stage 2 — Engineering

Select chemistry, cells, configuration and BMS.

Stage 3 — Prototype

Build initial battery samples.

Stage 4 — Testing

Test capacity, voltage, current, BMS and mechanical fit.

Stage 5 — Approval

Customer validates the battery in the actual equipment.

Stage 6 — Production

Move to repeatable manufacturing and quality inspection.

Stage 7 — Bulk Supply

Manufacture and supply according to the approved specification.

This approach is particularly useful for startups because the battery design can be validated before committing to larger production quantities.

Why Choose a Gujarat Battery Pack Manufacturer?

Gujarat has a large industrial ecosystem and customers from Ahmedabad, Surat, Vadodara, Vapi, Valsad, Rajkot, Bharuch, Ankleshwar, Gandhinagar and other industrial areas can work with manufacturers within the state.

Lion Battery’s manufacturing operation is located in Umargam, Valsad, Gujarat, with its official contact page listing two manufacturing units in Umargam.

For startups and OEMs, local manufacturing can make it easier to coordinate:

• Prototype development
• Technical discussions
• Battery modifications
• Production planning
• Testing
• Bulk orders
• After-sales support

Lion Battery – Battery Pack Manufacturer for Startups & OEMs

Lion Battery provides custom lithium battery pack manufacturing in Gujarat for companies developing new products or requiring production battery packs.

Key capabilities include:

• Custom battery pack design
• Li-ion/NMC battery manufacturing
• LiFePO₄ battery manufacturing
• 18650 battery packs
• 21700 battery packs
• Prismatic-cell battery packs
• BMS integration
• Smart BMS
• Battery testing
• Prototype manufacturing
• OEM manufacturing
• ODM development
• Private-label manufacturing
• Bulk production

Custom Lithium Battery Pack Manufacturer – Lion Battery

Manufacturing Location

Lion Battery – Umargam, Valsad, Gujarat

Unit-1 and Unit-2 manufacturing addresses are listed on the company’s official contact page.

Request an OEM Battery Quote

📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
🌐 Lion Battery Official Website