Battery Pack Design – Custom Lithium Battery Pack Design Services
Battery Pack Design – Custom Lithium Battery Pack Design Services
Professional Battery Pack Design for EV, Solar, Drone & Industrial Applications
Lion Battery offers professional Battery Pack Design services for Lithium-ion (NMC) and LiFePO₄ (LFP) battery packs. Our experienced engineering team designs custom battery packs based on your application, ensuring the right balance of performance, safety, energy density, and long service life.
Whether you need a battery pack for an electric vehicle (EV), solar energy storage system, drone, robotics, medical equipment, or industrial machinery, we provide complete battery pack design solutions from concept to production.
Our Battery Pack Design Services
- Custom Lithium Battery Pack Design
- LiFePO₄ Battery Pack Design
- Lithium-ion (NMC) Battery Pack Design
- EV Battery Pack Design
- Solar Battery Pack Design
- Drone & UAV Battery Pack Design
- Industrial Battery Pack Design
- Portable Power Station Battery Design
- OEM & ODM Battery Pack Development
- Prototype Design & Production Support
What We Design
- Cell Selection & Matching
- Series & Parallel Configuration (1S–32S+)
- Voltage & Capacity Calculation
- Battery Energy (Wh/kWh) Design
- Continuous & Peak Discharge Design
- Smart BMS Selection & Integration
- Thermal Management
- Busbar & Nickel Strip Design
- Connector & Cable Selection
- Fuse & Protection Circuit Design
- Enclosure & Mechanical Layout
- Waterproof & Dustproof Design (IP Rated)
- Communication Protocol Integration (CAN, RS485, UART, Bluetooth)
- Safety & Performance Optimization
Battery Pack Specifications
| Specification | Details |
|---|---|
| Battery Chemistry | Lithium-ion (NMC), LiFePO₄ (LFP) |
| Voltage Range | 3.2V to 800V+ |
| Capacity | 2Ah to 500Ah+ |
| Cell Types | 18650, 21700, 26650, 32700 & Prismatic Cells |
| Configuration | 1S to 32S+ (Custom) |
| Continuous Discharge | 5A to 500A+ |
| Peak Discharge | Up to 1000A (Application Dependent) |
| BMS | Standard & Smart BMS |
| Communication | CAN Bus, RS485, UART, Bluetooth |
Applications
Our battery pack designs are suitable for:
- Electric Bikes (E-Bikes)
- Electric Scooters
- Electric Rickshaws
- Electric Motorcycles
- Solar Energy Storage Systems (ESS)
- UPS & Inverter Systems
- Drone & UAV Batteries
- Robotics & AGVs
- Medical Equipment
- Marine Applications
- Telecom Backup Systems
- Portable Power Stations
- Industrial Automation
- Agricultural Equipment
- Defence & Research Projects
Our Design Process
- Requirement Analysis
- Application Study
- Cell Selection
- Battery Configuration Design
- BMS Selection
- Thermal & Safety Design
- Mechanical Layout
- Prototype Development
- Electrical Testing
- Performance Validation
- Production Support
Why Choose Lion Battery?
- Experienced Battery Design Engineers
- Custom Solutions for Every Application
- Premium Cell Selection
- Advanced Smart BMS Integration
- Safety-Focused Engineering
- Prototype to Mass Production
- OEM & ODM Support
- Competitive Pricing
- Technical Consultation
- Fast Turnaround Time
Benefits of Professional Battery Pack Design
- Optimized Performance
- Improved Battery Life
- Enhanced Safety
- Higher Energy Efficiency
- Lightweight & Compact Design
- Reliable Operation
- Easy System Integration
- Lower Maintenance Costs
- Scalable for Mass Production
Contact Us
Lion Battery
📞 Phone / WhatsApp: +91-9724991737
📧 Email: info@lionbattery.in
🌐 Website: https://lionbattery.in