Battery Pack Assembly Training

Learn Professional Lithium Battery Pack Assembly

The Battery Pack Assembly Training program by Lion Battery is designed for students, entrepreneurs, EV technicians, engineers, solar professionals, battery repair technicians, and manufacturers who want to gain practical skills in assembling Li-ion (NMC) and LiFePO4 (LFP) battery packs.

This hands-on training covers every stage of battery pack assembly, from cell selection and pack design to spot welding, BMS installation, testing, troubleshooting, and quality control. Participants work with real battery components and professional tools to gain practical experience that can be applied in manufacturing, repair, and custom battery pack production.

Whether you want to start a battery manufacturing business, work in the EV industry, or improve your technical expertise, this course provides industry-relevant knowledge and practical training.

What You Will Learn

Module 1 – Introduction to Lithium Batteries

• Basics of Lithium Battery Technology
• Li-ion (NMC) vs LiFePO4 Batteries
• Battery Voltage & Capacity
• Battery Energy (Wh) Calculation
• Battery Safety Standards

Module 2 – Lithium Cells

• 18650 Cells
• 21700 Cells
• 26650 Cells
• 32700 Cells
• Prismatic Cells
• Cell Matching & Grading
• Internal Resistance Testing

Module 3 – Battery Pack Design

• Series & Parallel Connections
• Voltage Calculation
• Capacity Calculation
• Cell Configuration Selection
• Battery Layout Planning
• Thermal Management Basics

Module 4 – Spot Welding

• Spot Welding Machine Operation
• Nickel Strip Selection
• Pure Nickel vs Nickel-Plated Steel
• Spot Welding Techniques
• Weld Quality Inspection

Module 5 – Battery Management System (BMS)

• BMS Functions
• Selecting the Right BMS
• BMS Wiring
• Balance Lead Connections
• Smart BMS Configuration
• Active & Passive Cell Balancing
• CAN, UART & RS485 Communication

Module 6 – Battery Pack Assembly

• Cell Holder Installation
• Cell Arrangement
• Spot Welding Process
• Fish Paper Insulation
• Kapton Tape Application
• Heat Shrink Sleeve Installation
• Connector Installation (XT30, XT60, XT90, Anderson)
• Final Assembly Techniques

Module 7 – Battery Testing

• Voltage Testing
• Capacity Testing
• Internal Resistance Measurement
• Load Testing
• Charge & Discharge Testing
• Battery Performance Evaluation

Module 8 – Troubleshooting & Repair

• Battery Fault Diagnosis
• Cell Replacement
• BMS Replacement
• Battery Pack Repair
• Safety During Repairs

Module 9 – Quality Control

• Visual Inspection
• Electrical Testing
• Safety Checks
• Documentation
• Final Quality Approval

Hands-On Practical Training

Participants will gain practical experience in:

• Battery Pack Assembly
• Spot Welding
• Cell Matching
• BMS Installation
• Battery Testing
• Smart BMS Programming
• Battery Repair
• Active Balancer Installation
• Connector Crimping & Wiring
• Quality Inspection

Tools Covered During Training

• Spot Welding Machine
• Battery Capacity Tester
• Internal Resistance Meter
• Digital Multimeter
• DC Electronic Load
• Power Supply
• Battery Analyzer
• Insulation Materials
• Crimping Tools
• Heat Shrink Equipment

Who Should Join?

• Students
• Engineers
• EV Technicians
• Battery Repair Professionals
• Solar Installers
• OEM Manufacturers
• Entrepreneurs
• Startup Founders
• Electronics Technicians
• DIY Enthusiasts

Course Benefits

• 100% Practical Hands-On Training
• Live Battery Pack Assembly
• Industry-Oriented Curriculum
• Small Batch Training
• Certificate of Completion
• Business Startup Guidance
• Technical Support After Training
• Learn with Professional Equipment

Why Choose Lion Battery?

• Experienced Battery Manufacturing Team
• Practical Workshop Environment
• Training with Genuine Battery Cells
• Advanced Testing Equipment
• Real Industry Projects
• Business & Technical Guidance
• Customized Training for Individuals & Companies

Career Opportunities

After completing the Battery Pack Assembly Training, you can pursue opportunities as:

• Battery Pack Assembly Technician
• Lithium Battery Technician
• EV Battery Technician
• Battery Manufacturing Executive
• Solar Battery Technician
• Quality Control Technician
• Battery Repair Specialist
• Production Engineer
• OEM Battery Assembly Technician
• Battery Manufacturing Entrepreneur

Locations We Welcome Students From

We provide training for participants from:

Ahmedabad, Surat, Vadodara, Rajkot, Gandhinagar, Bhavnagar, Jamnagar, Mehsana, Anand, Bharuch, Vapi, Morbi, Mumbai, Pune, Nagpur, Delhi, Noida, Gurugram, Jaipur, Indore, Bhopal, Lucknow, Kanpur, Patna, Ranchi, Kolkata, Bhubaneswar, Hyderabad, Vijayawada, Visakhapatnam, Bengaluru, Chennai, Coimbatore, Kochi, Chandigarh, Ludhiana, Amritsar, Dehradun, Guwahati, and all other cities across India.

Contact Us

Enroll in Battery Pack Assembly Training

Start your career in lithium battery manufacturing with practical training from Lion Battery.

📞 Phone / WhatsApp: +91-9724991737

📧 Email: info@lionbattery.in

🌐 Website: https://lionbattery.in