Battery Pack Assembly Training

Master Professional Lithium Battery Pack Assembly

Lion Battery offers a comprehensive Battery Pack Assembly Training program designed for beginners, technicians, engineers, entrepreneurs, students, and business owners who want to build high-quality lithium battery packs for commercial and industrial applications.

Our course combines classroom theory with extensive hands-on practical training, enabling participants to confidently design, assemble, test, repair, and troubleshoot Li-ion (NMC) and LiFePO4 (LFP) battery packs. You will work with professional tools, real battery cells, BMS units, and testing equipment used in the battery manufacturing industry.

Whether your goal is to start a battery manufacturing business, become a battery technician, or work in the EV and renewable energy industry, this course provides practical skills aligned with industry requirements.

Course Highlights

• 100% Practical Hands-On Training
• Learn from Experienced Battery Engineers
• Build Real Battery Packs During Training
• Industry-Standard Tools & Equipment
• Small Batch Training for Better Learning
• Technical Support After Training
• Business Guidance for Entrepreneurs
• Certificate of Completion

What You Will Learn

Module 1 – Lithium Battery Fundamentals

• Introduction to Lithium Battery Technology
• Li-ion (NMC) vs LiFePO4 (LFP)
• Cell Construction & Working Principle
• Battery Voltage & Capacity
• Energy (Wh) Calculations
• C-Rating & Discharge Characteristics
• Battery Safety & Handling

Module 2 – Battery Pack Design

• Series & Parallel Cell Configurations
• Voltage & Capacity Calculations
• Cell Matching Techniques
• Battery Layout Planning
• Cell Holder Selection
• Nickel Strip Selection
• Wire Gauge Selection
• Connector Selection

Module 3 – Battery Pack Assembly

• Cell Inspection
• Cell Sorting & Matching
• Spot Welding Practice
• Busbar & Nickel Strip Welding
• Battery Insulation
• Heat Shrink Application
• Wiring Techniques
• Final Battery Pack Assembly

Module 4 – BMS Training

• Battery Management System (BMS) Basics
• BMS Selection
• BMS Wiring Diagram
• Balance Wire Connection
• Charge & Discharge Port Wiring
• Smart BMS Configuration
• Active Balancer Overview
• Common BMS Fault Diagnosis

Module 5 – Battery Testing

• Voltage Testing
• Capacity Testing
• Internal Resistance Measurement
• Charge & Discharge Testing
• Load Testing
• Battery Performance Evaluation
• Quality Inspection
• Troubleshooting Techniques

Practical Equipment Used

Students receive hands-on experience with:

• Spot Welding Machine
• Battery Analyzer
• Multimeter
• DC Power Supply
• Battery Capacity Tester
• Internal Resistance Meter
• BMS Programming Tools
• Heat Gun
• Crimping Tools
• Professional Assembly Tools

Battery Types Covered

• 18650 Battery Packs
• 21700 Battery Packs
• 26650 Battery Packs
• 32700 Battery Packs
• Prismatic Cell Battery Packs
• Li-ion (NMC) Battery Packs
• LiFePO4 (LFP) Battery Packs

Applications Covered

• Electric Bikes
• Electric Scooters
• Electric Cars
• Solar Energy Storage Systems
• UPS & Inverter Batteries
• Portable Power Stations
• Drones & UAVs
• Robotics
• Marine Equipment
• Medical Devices
• Industrial Electronics

Who Should Join?

This course is ideal for:

• Students
• Beginners
• Engineers
• Electricians
• EV Technicians
• Battery Repair Technicians
• Entrepreneurs
• Startup Founders
• Workshop Owners
• OEM Manufacturers
• Product Designers
• R&D Engineers

No previous experience is required. The course is suitable for anyone interested in learning professional battery pack assembly.

Benefits of This Training

• Gain Practical Industry Skills
• Learn Safe Battery Assembly Methods
• Build Battery Packs with Confidence
• Understand BMS Installation & Configuration
• Improve Troubleshooting Skills
• Prepare for Employment in the Battery Industry
• Start Your Own Battery Manufacturing Business
• Receive Ongoing Technical Support After Training

Why Choose Lion Battery?

• Experienced Trainers
• Practical Learning Environment
• Real Industry Projects
• Professional Battery Assembly Equipment
• Comprehensive Course Material
• Small Batch Training
• Business & Technical Guidance
• Lifetime Technical Support for Course Participants

Contact Us

Enroll Today

Take the next step toward a career or business in lithium battery technology with Lion Battery’s Battery Pack Assembly Training.

📞 Phone / WhatsApp: +91-9724991737

📧 Email: info@lionbattery.in

🌐 Website: https://lionbattery.in