Battery Manufacturing Workshop

Hands-On Lithium Battery Manufacturing Workshop

The Battery Manufacturing Workshop by Lion Battery is an intensive practical workshop designed for students, entrepreneurs, engineers, EV technicians, battery repair professionals, and business owners who want to learn the complete process of lithium battery pack manufacturing.

This workshop provides real-world experience in assembling Li-ion (NMC) and LiFePO4 (LFP) battery packs using professional tools, industry-standard components, and proven manufacturing techniques. Participants work on live battery pack assembly projects while learning battery design, Battery Management System (BMS) installation, spot welding, testing, troubleshooting, and quality control.

Whether your goal is to start a battery manufacturing business, improve your technical skills, or enter the rapidly growing EV and energy storage industry, this workshop provides practical knowledge that you can apply immediately.

Workshop Highlights

• 100% Hands-On Practical Training
• Live Battery Pack Manufacturing
• Real Industry Components & Tools
• Professional Spot Welding Practice
• Battery Management System (BMS) Installation
• Battery Testing & Quality Inspection
• Business Startup Guidance
• Certificate of Completion

Workshop Modules

Module 1 – Lithium Battery Fundamentals

• Introduction to Lithium Battery Technology
• Li-ion (NMC) vs LiFePO4 Batteries
• Battery Chemistry
• Voltage, Capacity & Energy Calculations
• Battery Safety Practices

Module 2 – Battery Cell Selection

• 18650 Cells
• 21700 Cells
• 26650 Cells
• 32700 Cells
• Prismatic Cells
• Cell Matching
• Internal Resistance Testing

Module 3 – Battery Pack Design

• Series & Parallel Configurations
• Voltage & Capacity Planning
• Watt-hour (Wh) Calculations
• Battery Layout Design
• Thermal Management Basics

Module 4 – Spot Welding Workshop

• Spot Welding Machine Operation
• Nickel Strip Selection
• Weld Quality Inspection
• Safe Spot Welding Techniques
• Common Spot Welding Mistakes

Module 5 – Battery Management System (BMS)

• BMS Functions
• BMS Selection
• BMS Wiring
• Balance Lead Connections
• Smart BMS Programming
• Active & Passive Cell Balancing
• CAN, UART & RS485 Communication

Module 6 – Battery Pack Assembly

Participants assemble complete battery packs using:

• Cell Holders
• Spot Welded Cell Groups
• Fish Paper Insulation
• Kapton Tape
• Heat Shrink Sleeves
• XT30, XT60 & XT90 Connectors
• Output Wiring
• Battery Enclosure Integration

Module 7 – Battery Testing

• Voltage Testing
• Capacity Testing
• Charge & Discharge Testing
• Internal Resistance Testing
• Load Testing
• Final Quality Inspection

Module 8 – Battery Repair & Troubleshooting

• Fault Diagnosis
• Cell Replacement
• BMS Replacement
• Battery Rebuilding
• Connector Repair
• Battery Maintenance

Module 9 – Battery Manufacturing Business

• Workshop Setup
• Essential Tools & Equipment
• Material Sourcing
• Production Workflow
• Product Costing
• Pricing Strategy
• Quality Control
• Customer Support
• Business Growth Tips

Practical Training Includes

During the workshop, participants will perform:

• Battery Cell Testing
• Cell Matching
• Spot Welding
• Battery Pack Assembly
• BMS Installation
• Smart BMS Configuration
• Connector Installation
• Battery Testing
• Battery Repair
• Quality Inspection

Tools Used During the Workshop

• Spot Welding Machine
• Battery Capacity Tester
• Battery Analyzer
• Internal Resistance Meter
• Digital Multimeter
• DC Electronic Load
• Regulated Power Supply
• Crimping Tools
• Heat Shrink Equipment
• Professional Battery Assembly Tools

Applications Covered

Participants learn to build battery packs for:

• Electric Bikes
• Electric Scooters
• E-Rickshaws
• Solar Energy Storage Systems
• UPS & Inverter Systems
• Portable Power Stations
• Drones & UAVs
• Robotics
• Industrial Equipment
• Custom Battery Projects

Who Should Attend?

• Students
• Engineers
• EV Technicians
• Battery Repair Technicians
• Solar Professionals
• Entrepreneurs
• Startup Founders
• OEM Manufacturers
• Electronics Technicians
• Industrial Maintenance Professionals

Workshop Benefits

• Learn from Experienced Battery Engineers
• Build Real Battery Packs
• Practical Industry Experience
• Certificate of Completion
• Small Batch Training
• Technical Support After Training
• Guidance for Starting Your Battery Business
• Exposure to Professional Manufacturing Techniques

Why Choose Lion Battery?

• Experienced Lithium Battery Manufacturer
• Practical Training Environment
• Industry-Standard Equipment
• Genuine Battery Components
• Live Manufacturing Demonstrations
• Individual Attention
• Business & Technical Mentorship
• Support for Startups and OEM Projects

Students Welcome From Across India

We welcome participants from Ahmedabad, Surat, Vadodara, Rajkot, Gandhinagar, Mumbai, Pune, Delhi, Noida, Gurugram, Jaipur, Indore, Lucknow, Patna, Kolkata, Hyderabad, Bengaluru, Chennai, Kochi, Chandigarh, Guwahati, and all major cities across India.

Contact Us

Register for the Battery Manufacturing Workshop

Take the first step toward a career or business in lithium battery manufacturing with practical training from Lion Battery.

📞 Phone / WhatsApp: +91-9724991737

📧 Email: info@lionbattery.in

🌐 Website: https://lionbattery.in